April 26, 2011

Heat exchangers

Evaluating plate heat exchangers

All plate heat exchangers look similar on the outside. The difference lies on the inside, in the details of the plate design and the sealing technologies used. Hence, when evaluating a plate heat exchanger, it is very important not only to explore the details of the product being supplied, but also to analyze the level of research and development carried out by the manufacturer and the post-commissioning service and spare parts availability.
An important aspect to take into account when evaluating a heat exchanger are the forms of corrugation within the heat exchanger. There are two types: intermating and chevron corrugations. In general, greater heat transfer enhancement is produced from chevrons for a given increase in pressure drop and are more commonly used than intermating corrugations.
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Advantages
Compactness- The units in a plate heat exchanger occupy less floor space and floor loading by having a large surface area that is formed from a small volume. This in turn produces a high overall heat transfer coefficient due to the heat transfer associated with the narrow passages and corrugated surfaces.
Flexibility- Changes can be made to heat exchanger performance by utilizing a wide range of fluids and conditions that can be modified to adapt to the various design specifications. These specifications can be matched with different plate corrugations.
Low Fabrication Costs- Welded plates are relatively more expensive than pressed plates.Plate Heat Exchangers Plate heat exchangers are made from pressed plates, which allow greater resistance to corrosion and chemical reactions.
Ease of Cleaning- The heat exchanger can be easily dismantled for inspection and cleaning (especially in food processing) and the plates are also easily replaceable as they can be removed and replaced individually.
Temperature Control- The plate heat exchanger can operate with relatively small temperature differences. This is an advantage when high temperatures must be avoided. Local overheating and possibility of stagnant zones can also be reduced by the form of the flow passage.

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